Sommers Nonwoven Solutions

One of the most versatile and widely used fabric materials in various industries is a non-woven polypropylene spunbond which is created through a unique manufacturing process. As the name suggests, spunbonding is a one-step manufacturing process that is conducted through either the chemical or polymer stage to finish the non-woven spunbond polypropylene products on a roll. The fibers are bonded together in this process to form a cohesive web-like structure. The fabric is gaining more abundance in use due to its numerous applications, benefits, and cost-effectiveness. Let's delve deeper into the detailed process of how the non-woven polypropylene spunbond is made, its applications, and its benefits.  Applications of non-woven polypropylene spunbond The major applications of the non-woven polypropylene spunbond extended over various industries due to many of its desirable properties. Some of the common uses are in manufacturing disposable products such as face masks, surgical gowns,

Nonwoven fabrics are getting highly preferred by various medical and industrial sectors. One of the major nonwoven fabric categories is Spunlace which is majorly used for wipes at homes, personal, medical and industrial purposes. They are made of high-quality viscose and polyester material with advanced hydroentangle technology. The production of spunlace nonwoven fabric can vary widely due to the material used and its size to get desired properties in the final product.  You can find spunlace nonwoven fabric made from cotton and rayon too. This material is popularly known for excellent strength and durability, which makes it an ideal choice for various industrial uses. Read on to learn the technology behind spunlace fabric production and its various applications.  What does Spunlace technology involve? The technology used in Spunlace fabric production is known as Hydro-entanglement. Spunlace nonwoven fabric is made for the bonding process of dry or wet fibrous webs prepared with eit

Nonwovens are called layers or web formations that are technically, thermally, or chemically joined by connecting filaments or fibers (and occasionally by perforating films). The fabric’s threads may be distributed randomly and exclusively in one direction. Many layers may be mixed to provide the necessary mechanical qualities, like strength and elongation. Porosity may be controlled by adjusting the fiber density, size, alignment, and usage of further mechanical processes. What is the use of non-woven fabrics in the medical industry? Medical non-woven textiles are used in various major medical applications, such as face masks, bodysuits, sheets, caps, and filter media. They also serve as the ultimate packing material for sterilized medical supplies. Due to the rapid growth and supply demand, these Nonwoven Fabric Medical have experienced continuous upgrades and development because of their versatility, longevity, and sustainability. Medical nonwoven textiles have successfully entered

Geotextiles are porous synthetic fabrics and are often constructed of polyester or polypropylene. Geotextiles are used extensively in many industrial, coastal, and geotechnical engineering constructions for filtration, drainage, separation, and protection. Non-Woven Geotextile Fabric connects long or short fibers using needle punching or other processes. The geotextile is then subjected to further heat treatment to increase its strength.   What are the types of Non-woven geotextile fabrics? In the industry, nonwoven textiles are made without using the standard techniques for weaving or connecting filaments. There are four types of nonwoven fabrics: • Spunbond or Spunlace The Spunbond interaction involves using air flows or redirectors to transform the threads into a web, which are then simply spread across the web. They are high-temperature and do not include any synthetic materials. Spun Bonds are extremely lightweight, strong, highly air permeable, hydrophilic, and have incredible

A composite is the combination of multiple resources in different forms that can be used for many purposes. It involves two or more different materials created with a certain external form or shape and a certain internal structure. These composites are specially designed to create unique performance characteristics and mechanical properties.  Non-woven composites have more demand in various industries like medicine, automotive, building and construction and many more. The manufacturing of non-woven products follow two important steps: the web bonding method and the fiber web forming that will influence the final product’s characteristics. The web-forming method blends two or more fibers to enhance the final product’s characteristics.  The non-woven manufacturing process involves the combination of any webs of wet-laid, spunbond, dry-laid, melt-blown, and other webs to produce the non-woven composites . Further, two or more non-woven webs layers are included in the lamination, which us

Spunlace is known as a non-woven fabric that holds the checked web water jets. It uses the innovative hydroentangled holding framework where high speed and high tension of water is discharged from situated spouts onto a free strands trap. Here, the supporting belt or drum entraps with the water stream power and twists the filaments of the web altogether.  Likely, it creates a strong web with the web’s filaments. A non-woven surface is created in the cycle with genuine properties of high mass, delicate quality, phenomenal strength, stretchiness, drape ability, and depending on the utilized fiber, woven materials or conventional waved materials. The gooey and polyester are used in different degrees of strands. Spunlace Non-Woven Fabric  and Spunbond Polypropylene are unique fabrics that have more demand in the medical, healthcare, and other industries. Both are created using the same manufacturing techniques but have different uses and characteristics. In this post, clear differences hav

 With the new eco-friendly plastic variants in the market, the  PP Nonwoven Spunbond Fabric  brings the best popularity. This is a thermoplastic polymer that is used for multiple industries. This is the most widely used eco-friendly option of non-woven fabrics. Let's take a look at its features and benefits. What are the PP spunbond fabrics? PP is considered a material that is resistant to wear & stain. The chemical inertness of the fabric market is the most excellent choice, which is used in an acidic environment. This type of Fabric is used through fiber spun, which is further dispersed into a web-like deflector. The interlinked network of the PP spunbond non-woven has major properties. It has the following characteristics, which are described in the below-mentioned sections. • This Fabric has the 3 layered structure  • This material is resistant to microbial attacks and chemical and corrosion attacks. • It has low-temperature resistance with the waterproofing layer. So

Thermal bonding is the process of conglutinating thermoplastic fibers with each other or with other fibers. This process is also known as melt bonding or heat bonding! In this process, the polymers in the web are passed through a source of heat, such as hot air and steam, that further lead to the fusion at fiber cross-over points. Thermal bonding is known as the eco-friendly & economical process where 100% recycling of fiber components is done. The hot calendar rollers bind the fibrous sheet in this process. Let's move further to get a better understanding of this. Is the thermal bonding technique widely used? Yes, the thermal bonding technique is widely used in the nonwoven industry. This technology is mostly used in melt blown, spunbond, airplay and wet lay manufacturing. The process is quite popular in the industry because of the few perks like better web arrangement innovation, genuine raw materials and higher production speed. This is the most reasonable production proce

 While the global healthcare and medical industry require easily-deployed  medical products , this rising demand is satisfied with the use of nonwoven materials. Due to the effectiveness, adaptability as well as disposability, the popularity of nonwovens is increasing with time. Today, nonwoven textiles are largely used in this industry to offer better protection against biological agents in different sectors. They can be designed to provide the users with required safety properties, like prevention against diseases or infections. Besides, these materials can also help in the fight against cross-contamination. Why Use Nonwovens to Make Medical Products? Different studies have proved that nonwovens can offer superior performance in specialized tasks as they can be optimized by combining different materials. However, some of the major reasons why nonwoven fabrics can be an excellent option for the medical industry are: • It can help in mitigating today's risky medical environments

There is no doubt that the use of nonwovens has greatly increased in recent years. As per the experts, more than 35 automotive parts are created using nonwoven fabric. Such textiles are made using long fibers combined together by solvent, heat, mechanical, and chemical treatment. Even though nonwoven fibers are weaker compared to woven material, they can be easily densified and toughened by backing.  They can lower the care weight, offer better insulation and increase the aesthetics as well as comfort. Besides, different studies have proved that nonwoven textiles are soft, washable, fire retardancy, resistant to fuels, extreme temperatures and more. By combining with other materials, you can change the properties of nonwovens based on your requirements.  In combination with other materials, they provide a variety of products with different properties. Therefore, there are several applications for nonwoven textiles, such as automotive textiles, home textiles, sports textiles, geotextile

Disposable non-woven medical textiles are becoming increasingly popular due to their ease of use and low cost. A wide variety of disposable textiles are used in homes, hospitals, hotels, and restaurants. There is no need to worry about washing or cleaning the textiles because they can be disposed of after use. As a result, the global demand for disposable textiles has increased. With innovations, there is a wide range of single-use textiles on the market.   Furthermore, specialty textiles for healthcare are manufactured, such as isolation gowns, Howie coats, disposable trousers, liquid-resistant laboratory coats, sleeve protectors, latex anti-allergic gloves, surgical gowns, disposable bed sheets, shoe covers, and so on. These textiles are long-lasting, lightweight, and inexpensive. Single-use textiles are made from woven and non-woven fabrics. Why are non-woven medical textiles becoming increasingly popular? Non-woven medical textiles have become increasingly popular in recent years.